Platform · Farm

The Mkushi operation

The crop starts on our own estate in Mkushi, on the Central Province farming belt. What we plant, how we grow it and who works the season are decisions taken on the farm, not bought in.

Location
Mkushi, Central Province — Zambia’s commercial irrigated farming belt
Scale
1 800 ha under irrigation; 3 dams holding 17.8M m³ (dry-season draw ~65% of reserve)
Crop
Flue-cured Virginia — tobacco ramping from 80 to 600 ha, grown alongside maize (incl. seed maize) and wheat
Season labour
A core of 40 key and 200 main staff, expanded by up to 300 seasonal roles with the workload

Agronomy

One estate under one agronomy plan. Seedbeds, transplanting, topping and reaping follow a single programme, so the leaf that reaches Lilayi is uniform enough to grade predictably. Flue-cured Virginia at 3 500+ kg/ha cured yield under centre-pivot irrigation, with eleven years of per-pivot soil records (fertility, pH, nutrient trends), drone survey with precision fertiliser application, and an 80%+ John Deere fleet backed by the estate’s own workshop, parts store, fertiliser store and eight fuel tanks.

Seedbeds: float-tray propagation

The tobacco programme is specified around float-tray propagation. Seed germinates in trays floating on shallow water beds under protective cover; water and nutrition are dosed at the bed, not guessed at the plant. Trays deliver a uniform, transplant-ready stand with no soil-borne disease carry-over, on the programme’s schedule rather than the weather’s. That control is what a ramp to 600 ha of tobacco needs: even transplants make even field stands, and even stands grade predictably.

Curing

Curing happens on the estate, under our own barn management. Barn strategy follows the Group’s published curing-fuel policy — deforestation-free by design: fuel comes from dedicated fuelwood plantations sized to the crop, and high-efficiency barn designs materially reduce fuel per kilogram of cured leaf.

Satellite view of the Mkushi estate with its boundary marked: centre-pivot circles and dams across the farm
The Mkushi estate from above — boundary marked, centre pivots and the dams that hold 17.8M m³ of water.Satellite imagery is shown deliberately: scale, irrigation and water storage can be verified without taking our word for it.
Seasonal farm crew hand-transplanting tobacco seedlings into freshly ridged rows in a large open field
Illustrative — seasonal crews transplanting tobacco seedlings into ridged rows, as planned for the Mkushi programme. Photo: Big.H, Wikimedia Commons, CC BY-SA 4.0.Transplanting is where the seedbed programme meets the field — the step that turns uniform seedlings into a uniform crop.
Tobacco plants mid-season in a Malawian field, red soil and miombo woodland behind
Illustrative — tobacco mid-season under southern-African conditions, as planned for the Mkushi programme. Photo: Joachim Huber, Wikimedia Commons, CC BY-SA 2.0.Shown for the regional context: the crop, soils and season the Mkushi programme grows into.
Tobacco seedlings growing in float trays on water beds under a protected structure
Float-tray seedbeds on water — the propagation method specified for the Mkushi programme. Photographed during a Group visit, Zambia.Floating trays produce uniform, hardened seedlings and cut seedbed water use — where crop uniformity starts.
Bulk-curing unit loaded with flue-cured tobacco leaf on racks, doors open for inspection
A rack-loaded bulk-curing unit (a Kutsaga/GasCure/TIMB development). Photographed during a Group visit, Zambia.From the technology-selection visit: fuel-efficient bulk curing of the type planned for the Mkushi programme.