Platform · Processing

The Lilayi GLT plant

Green-leaf threshing (GLT) is where cured leaf becomes an export product. Because the plant processes our own crop, the specification is agreed before the line starts, not negotiated after.

Throughput
15 000 kg/h green-leaf input, ≈50.7M kg nameplate over a 7-month season — line commissioning 2028
Line
SUR Engenharia (Brazil, est. 1996): five-stage threshing, 12′ apron lamina redryer, stem redryer, Fishburne-type two-charge lamina press; Siemens PLC/HMI. Manufacture 2026–27, commissioning 2028

From bale to blend

Incoming farm bales are received, graded and laid down to a blend instruction across blending tables and three conditioning cylinders, then picking and inspection ahead of the threshers. Five threshing stages (96″/72″/60″ threshers with multi-separators) strip lamina from stem, and both are conditioned to the agreed moisture before packing.

Moisture and quality control

The line is specified with a Coresta-standard test shaker and stem tester, continuous in-line moisture metering and metal detection at the prep line. Out-of-range product does not get packed. QC records stay with the lot and travel with the shipping documents.

Packing and dispatch

Finished product is packed to the buyer's format, marked, and staged for container loading at the plant.

The threshing line
Quality control
Ready for export

The line, before Lilayi

The Lilayi line is specified and built by SUR Engenharia (Brazil, est. 1996), with COMAS process engineering and Concorde civils. Until commissioning in 2028, the photographs below show the same equipment at SUR reference installations — not the Lilayi plant.

Cured leaf moving up an inclined conveyor into the threshing line at a SUR Engenharia reference installation
Threshing line in operation — SUR Engenharia reference installation.
Banks of multi-separators above vibrating conveyors on a threshing line at a SUR Engenharia reference installation
Multi-separator banks on the threshing stages — SUR Engenharia reference installation.
Panoramic view of the redrying hall at a SUR Engenharia reference installation
Redrying hall — SUR Engenharia reference installation.
Aisle between the enclosed sections of a stem redryer at a SUR Engenharia reference installation
Stem redryer — SUR Engenharia reference installation.
Two-charge lamina press tower with safety fencing and a packed carton on the roller conveyor at a SUR Engenharia reference installation
Fishburne-type lamina press — SUR Engenharia reference installation.
Overhead view of leaf spread across picking and inspection tables at a SUR Engenharia reference installation
Picking and inspection tables — SUR Engenharia reference installation.
Packed cartons on a roller conveyor in the packing area at a SUR Engenharia reference installation
Cartons leaving the press line — SUR Engenharia reference installation.
Engineering layout drawing of the Lilayi plant: green and dry storage areas, offices, utilities, the processing line footprint and an area for future expansion
The Lilayi (LSMFEZ) plant layout — SUR Engenharia proposal drawing. Commissioning 2028.